Welex is Manufacturer
and Exports of Hydraulic
gear pumps for
Agriculture & road
Constructions Equipments
Rubber -plastic moulding
machinery, Materials
Handling Equipments,
Lubricating System,
Earth Moving Equipments,
Industrial Hydraulic
Power Pack and so many
other Industrial
Application with Global
Standards.
Performance :
WELEX has a range of
Gear Pumps for mobile
and industrial use,
WELEX developed these
pumps with 100%
indegineous raw material
and proven manufacturing
process.
Basic Range :
WELEX Gear Pumps are
available for industrial
use in different size
flow of 0.8 lpm to
6.8lpm & 7.7 lpm to
40.00 lpm and upto
225lpm @ 1500 rpm. WELEX
also make multiple pump
and special pumps as per
customers requirements.
Efficient gear pumps
: High quality of
gears to minimize
leakage across gear
tips, high precise
geometrical tolerance of
body and bearing blocks
with seals for high
volumetric efficiency
and specially designed
thurst bearing / bush
gives low noise,
Du-lined /bi-metal
bearings for jerkless
operation and working
against high mechanical
loads operating up to
200 bar and upto 3000
rpm.
Low pressure bearing
lubrication is feature
of all WELEX Gear Pumps,
this is achieved by
utilising the action
generated when the gear
teeth separate to draw
lubricating fluid from
the inlet port and along
each bearing journal by
way of passage in the
composite bush. This
proven syste ensures
efficient cooling and
lubrication of the
bearing with a constant
supply of fluid
independent of operating
condition.
Durability : All
WELEX Gear Pumps are
backed by full 3 months
warranty. High tensile
aluminium alloy are used
to ensure maximum
fatigue strength.
Through body bores
enable precise alignment
of the bearing and hence
maximum s bearing load
capacity. Careful
attention to machining
details and surface
finishes, holds wear
rates to a minimum and
promotes extended
operating life. WELEX
Gear Pumps have been
designed to perform with
a wide range of fluids
and can be supplied with
nitrile and viton seals
as required.
Drives : Use of a
flexible coupling is
recommened to acoomodate
any slight misalignment
of shaft and to dampen
vibration. Splines must
allow sufficient radial
movement. Two couplings
are necessary to ensure
radial alignment. Both
parellel and taper shaft
units are supplied with
a shaft key, the
parellel shaft keys must
be hand fitted when the
coupling is assembled.
On no account must the
key of coupling be
fitted, or removed by
hammering or levering,
this will damage the
pump internally.
Mounting : The
pump may be mounted in
any position. The units
are supplied with either
two or four bolt flanges
and with a spigot for
location. The fixture
that receives the
mounting flange spigot
should have 1 mm 45°
chamfer to ensure proper
installation. To
minimize vibration,
which can be trasmitted
to the pump by rigid
runs, it is good
practice to use flexible
hose immidiatley
connected to the unit
ports.
Rotation : Inlet
and rotation arrows are
stamped on the unit
body, adjacent to drive
shaft rotation.
Pump suction line :
The suction line must be
as large as possible and
should be free from
sharp bands to prevent
excessive suction head,
which should in no case
exceed 190mm of mercury
(0.24bar) below
atmospheric pressures.
The system should be
designed to prevent
entry of air and a
positive head of oil
should be maintained
wherever possible. Lower
pressure during cold
start up conditions are
permissible for short
periods. As a general
guide, fluid velocity in
the pump suction line
should not exceed 2
m/sec. for pipe lengths
up to 2 meters.
Oil reservoir :
As a general, the
reservoir capacity for
industrial aplications
should be three to five
times the open loop flow
per minute being drawn
from the reservoir. For
mobile applications the
reservoir should be
sized for not less than
0.75 times the open loop
flow (of course, the
volume for rams and
actuators must be
allowed for providing
adequate air space and
breathing.) The pump
suction line should draw
oil from a point not
less than 100mm above
the tank bottom to avoid
sludge deposits from
entering the pump. The
return line should be
submerged to limit
frothing of oil. The
suction and return
connections should be
positioned s far apart
as possible and
separated by baffles, so
that oil circulations
promoted within the tank
to assist convection
cooling and allow air
entrained in the oil
dissipate.
Filteration : The
fluid should be filtered
during top-up and
continuously during
operation to achieve and
mintain a cleanliness
level of ISO 17~/14. The
recommendation should be
considered a minimum.
Better Cleanliness
levels will
significantly increase
component life. Each
systems should be
analyzed to determine
the proper method of
filtration needed to
maintain the required
cleanliness levels.
depending on the
configuration and
complexity of the
system.
Fluids : Most
premium grade mineral
oil based hydraulic
fluids are suitable for
use with WELEX Gear
Pumps. A primary
consideration in the
selection of Hydraulic
fluid is expected oil
temperature extremes
that will be experienced
in service. When
choosing the Hydraulic
fluid, these temparature
extremes must be
considered to obtain the
most suitable
temperature-viscocity
charictristic. For
optimum performance, the
viscocity should be
maintained in the
97-456SUS ( 20 - 100 -
cST) Cange. Limiting
viscocities of 4545 SUS
(1000 cST) maximum and
52 SUS ( 8 cST) minimum
should not be exceeded.
It may be possible in
some application to run
on other types of
special fluids contact
WELEX for more details.
Operating Temperature
Range : The pumps
are designed to operate
between 0° and 80° C
intermittent
tempearatures may very
between -20° to 100° C
if the fluid being
pumped is suitable for
such operations.